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MACULA

Macula: Serial Production with 3D Printing

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Image of Macula's system.. lots of colourful lights behind the product
Macula's logo

MACULA

This is where the first building blocks for the subsidiary Macula began to take shape.

With responsibility for spectacular productions such as X-Factor, Zulu Comedy Awards, and Eurovision, employees from Litecom came up with the idea of developing their own advanced lighting control elements for the entertainment industry.

In the initial development phase, Litecom used their own FDM 3D printers to manufacture prototypes. But after a visit to Prototal Damvig, it quickly became clear that with industrial 3D printing technologies they could achieve significantly higher requirements for tolerances and detail, as well as use the technology as a primary manufacturing method.

After several refined versions of the components for the upcoming Macula system, Litecom experienced a strong external demand for the product.

With ease, the newly established subsidiary Macula was able to increase production capacity at the push of a button, launch the product on the market, and meet the enormous demand.

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How We Helped

Macula’s advantages with industrial 3D printing and series production can be summarized in three points:

  • Design Freedom: With industrial 3D printing, Litecom could take advantage of tremendous design freedom, where designers didn’t need to consider specification requirements for traditional manufacturing technologies.
  • Setup Costs: With industrial 3D printing, it was possible to keep production costs down throughout the entire process, from prototype to finished serially produced components.
  • Time-to-Market: With industrial 3D printing, Litecom was able to ensure an extremely fast time-to-market process from idea to fully developed prototype to the final components ready for series production.

Today, Prototal Damvig handles the series production of the handles for the Macula system. The handles are manufactured using SLS technology in the polymer material PA2200, which are then treated and dyed before being sent to Macula for further assembly of electronic components and final assembly.

 

 

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